{"id":16505,"date":"2026-02-02T10:01:54","date_gmt":"2026-02-02T10:01:54","guid":{"rendered":"https:\/\/www.epicmicron.com\/?post_type=astra-portfolio&p=16505"},"modified":"2026-02-02T10:01:56","modified_gmt":"2026-02-02T10:01:56","slug":"tungsten-carbide-grinding-jet-mill-project-in-zhuzhou","status":"publish","type":"astra-portfolio","link":"https:\/\/www.epicmicron.com\/tr\/cases\/tungsten-carbide-grinding-jet-mill-project-in-zhuzhou\/","title":{"rendered":"Zhuzhou'da Tungsten Karb\u00fcr \u00d6\u011f\u00fctme Jet De\u011firmeni Projesi"},"content":{"rendered":"

Zhuzhou'da y\u00fcksek performansl\u0131 kesici tak\u0131mlar\u0131n \u00f6nde gelen \u00fcreticilerinden biri ileti\u015fime ge\u00e7ti. Epik Toz<\/strong>. They were looking for a Jet Mill to produce Tungsten Karb\u00fcr<\/strong>. Kar\u015f\u0131la\u015f\u0131lan zorluk \u00e7ok b\u00fcy\u00fckt\u00fc. Tungsten Karb\u00fcr<\/strong> Son derece sert ve yo\u011fun bir malzemedir. Geleneksel frezeleme y\u00f6ntemlerinin \u00e7o\u011fu ya bu homojenli\u011fe ula\u015famaz ya da a\u015f\u0131r\u0131 a\u015f\u0131nma ve y\u0131pranmaya maruz kal\u0131r; bu da s\u0131k s\u0131k ar\u0131za s\u00fcrelerine ve metalik kirlenmeye yol a\u00e7ar.<\/p>\n\n\n\n

\"Jet-Mill-MQW10-1\"<\/figure>\n\n\n\n

Meydan Okuma<\/mark><\/h3>\n\n\n\n

Tungsten karb\u00fcr\u00fcn, safs\u0131zl\u0131k katmadan \u00f6\u011f\u00fct\u00fclmesi \u00e7ok zordur. M\u00fc\u015fterimizin \u00f6nceki mekanik \u00f6\u011f\u00fctme makineleri \u015fu sorunlarla kar\u015f\u0131la\u015f\u0131yordu: B\u00fcy\u00fck par\u00e7ac\u0131klar\u0131 tamamen ortadan kald\u0131rmak (D100), orta b\u00fcy\u00fckl\u00fckte par\u00e7ac\u0131klar\u0131 \u00f6\u011f\u00fctmekten (D50) \u00f6nemli \u00f6l\u00e7\u00fcde daha zordur. WC'nin a\u015f\u0131nd\u0131r\u0131c\u0131 yap\u0131s\u0131, standart \u00e7elik bile\u015fenleri "a\u015f\u0131nd\u0131r\u0131yordu". Yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fc korumak, mekanik s\u00fcrt\u00fcnmenin s\u0131kl\u0131kla olu\u015fturdu\u011fu y\u00fcksek s\u0131cakl\u0131klardan ka\u00e7\u0131nmay\u0131 gerektiriyordu.<\/p>\n\n\n\n

\u00c7\u00f6z\u00fcm<\/mark><\/h3>\n\n\n\n

Ar-Ge merkezimizde bir dizi pilot test ger\u00e7ekle\u015ftirdikten sonra, \u00f6zelle\u015ftirilmi\u015f bir \u00e7\u00f6z\u00fcm \u00f6nerdik. Ak\u0131\u015fkan Yatakl\u0131 Jet De\u011firmeni<\/strong> Tungsten karb\u00fcr \u00fcretimi i\u00e7in. Mekanik ta\u015flaman\u0131n aksine, jet frezeleme, par\u00e7ac\u0131klar\u0131n \u00e7arp\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in y\u00fcksek h\u0131zl\u0131 s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava kullan\u0131r. birbirine g\u00f6re<\/em>, Bu sayede alet a\u015f\u0131nmas\u0131 ve \u0131s\u0131 birikimi neredeyse tamamen ortadan kalkar.<\/p>\n\n\n\n

M\u00fc\u015fterinin kat\u0131 safl\u0131k ve incelik gereksinimlerini kar\u015f\u0131lamak i\u00e7in \u015funlar\u0131 uygulad\u0131k:<\/p>\n\n\n\n

Seramik Kaplama<\/strong><\/p>\n\n\n\n

Demir kontaminasyonunu \u00f6nlemek i\u00e7in, i\u00e7 temas eden t\u00fcm par\u00e7alar y\u00fcksek mukavemetli teknik seramiklerle kapland\u0131.<\/p>\n\n\n\n

Y\u00fcksek Hassasiyetli S\u0131n\u0131fland\u0131rma<\/strong><\/p>\n\n\n\n

3,8 \u03bcm'den b\u00fcy\u00fck tek bir par\u00e7ac\u0131\u011f\u0131n bile hazneden ka\u00e7mamas\u0131n\u0131 sa\u011flamak i\u00e7in \u00f6zel bir y\u00fcksek h\u0131zl\u0131 t\u00fcrbin s\u0131n\u0131fland\u0131r\u0131c\u0131 entegre edildi.<\/p>\n\n\n\n

Optimize Edilmi\u015f Hava Ak\u0131\u015f\u0131<\/strong><\/p>\n\n\n\n

Tungsten karb\u00fcr\u00fcn y\u00fcksek yo\u011funlu\u011fu g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, etkili par\u00e7ac\u0131k k\u0131r\u0131lmas\u0131 i\u00e7in kinetik enerjiyi en \u00fcst d\u00fczeye \u00e7\u0131karmak amac\u0131yla nozul geometrisini ayarlad\u0131k.<\/p>\n\n\n\n

    <\/ol>\n\n\n\n

    Sonu\u00e7: Tutarl\u0131 Kalite, Y\u00fcksek Verimlilik<\/mark><\/h3>\n\n\n\n

    Ge\u00e7i\u015f sorunsuz oldu. M\u00fc\u015fteri, neredeyse imkans\u0131z olan par\u00e7ac\u0131k boyutu da\u011f\u0131l\u0131m\u0131na ula\u015fmakla kalmad\u0131, ayn\u0131 zamanda \u00f6nceki k\u0131yaslamalar\u0131n\u0131 a\u015fan istikrarl\u0131 bir \u00fcretim h\u0131z\u0131na da ula\u015ft\u0131. Elde edilen toz, \u00fcst\u00fcn ak\u0131\u015fkanl\u0131k ve sinterleme \u00f6zellikleri g\u00f6stererek, nihai kesici tak\u0131m \u00fcr\u00fcnlerinin mukavemetini do\u011frudan art\u0131rd\u0131.<\/p>\n\n\n\n

    Teknik Parametreler<\/mark><\/h3>\n\n\n\n

    Malzeme<\/strong>: Tungsten Karb\u00fcr (WC)<\/p>\n\n\n\n

    Par\u00e7ac\u0131k Boyutu:<\/strong> D 100 < 3,8 \u03bcm<\/p>\n\n\n\n

    \u00c7\u0131kt\u0131: <\/strong>90 kg\/saat<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
    \n\n\n\n

    Toz i\u015fleme s\u00fcre\u00e7lerinizi bir \u00fcst seviyeye ta\u015f\u0131maya haz\u0131r m\u0131s\u0131n\u0131z?<\/strong><\/p>\n\n\n\n

    \u0130ster a\u015f\u0131nd\u0131r\u0131c\u0131 sert metallerle, ister hassas kimyasallarla u\u011fra\u015f\u0131yor olun, Epik Toz<\/a> \u00dcretiminizin kalitesini art\u0131rmak i\u00e7in gerekli m\u00fchendislik uzmanl\u0131\u011f\u0131na sahiptir.<\/p>\n\n\n\n

    Size \u00f6zel bir \u00e7\u00f6z\u00fcm i\u00e7in bug\u00fcn m\u00fchendislerimizle ileti\u015fime ge\u00e7in.<\/strong><\/p>\n\n\n\n