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{"id":16625,"date":"2026-03-10T08:13:04","date_gmt":"2026-03-10T08:13:04","guid":{"rendered":"https:\/\/www.epicmicron.com\/?post_type=astra-portfolio&#038;p=16625"},"modified":"2026-03-10T08:14:04","modified_gmt":"2026-03-10T08:14:04","slug":"precision-milling-of-foaming-agent-with-stainless-steel-jet-mills","status":"publish","type":"astra-portfolio","link":"https:\/\/www.epicmicron.com\/nl\/cases\/precision-milling-of-foaming-agent-with-stainless-steel-jet-mills\/","title":{"rendered":"Precisiefrezen van schuimmiddel met roestvrijstalen straalmolens"},"content":{"rendered":"<p>In de chemische industrie, <a href=\"https:\/\/en.wikipedia.org\/wiki\/Foaming_agent\">schuimmiddel<\/a>Schuimvormende additieven (ook wel blaasmiddelen genoemd) spelen een cruciale rol bij de productie van lichtgewicht materialen. Voorbeelden hiervan zijn schuimplastic, rubber en isolatieplaten. Om optimale prestaties te bereiken, moeten deze chemische additieven met behulp van precisie worden verwerkt.\u00a0<strong>foaming agent jet mill<\/strong>\u00a0Om ze te verkleinen tot een ultrafijn poeder met extreem nauwe toleranties. Dit zorgt ervoor dat ze gelijkmatig verspreiden tijdens het schuimproces. Elke inconsistentie in de deeltjesgrootte kan leiden tot defecte producten met ongelijkmatige celstructuren of slechte isolerende eigenschappen.<\/p>\n\n\n\n<p>A specialty chemical producer recently approached EPIC Powder with a demanding requirement. They needed to process a heat-sensitive foaming agent into an ultra-fine powder without causing thermal degradation or contamination. Traditional mechanical mills generated too much heat, risking premature decomposition of the chemical, while their existing milling solutions could not achieve the sub-micron precision required for high-performance applications.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\"><img fetchpriority=\"high\" decoding=\"async\" width=\"796\" height=\"447\" src=\"https:\/\/www.epicmicron.com\/wp-content\/uploads\/2026\/03\/Blowing-Agent-Jet-Milling.webp\" alt=\"Blaasmiddel-straalfrezen\" class=\"wp-image-16626\" style=\"aspect-ratio:1.7808501712927358;width:1070px;height:auto\" srcset=\"https:\/\/www.epicmicron.com\/wp-content\/uploads\/2026\/03\/Blowing-Agent-Jet-Milling.webp 796w, https:\/\/www.epicmicron.com\/wp-content\/uploads\/2026\/03\/Blowing-Agent-Jet-Milling-300x168.webp 300w, https:\/\/www.epicmicron.com\/wp-content\/uploads\/2026\/03\/Blowing-Agent-Jet-Milling-768x431.webp 768w, https:\/\/www.epicmicron.com\/wp-content\/uploads\/2026\/03\/Blowing-Agent-Jet-Milling-18x10.webp 18w, https:\/\/www.epicmicron.com\/wp-content\/uploads\/2026\/03\/Blowing-Agent-Jet-Milling-600x337.webp 600w\" sizes=\"(max-width: 796px) 100vw, 796px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><mark class=\"has-inline-color has-ast-global-color-0-color\">De EPIC-poederoplossing<\/mark><\/h3>\n\n\n\n<p>Om deze uitdaging aan te gaan, hebben we onze geavanceerde oplossing aanbevolen. <strong>wervelbedstraalmolen<\/strong>. In tegenstelling tot mechanische maalinstallaties die afhankelijk zijn van impact en wrijving \u2013 wat aanzienlijke warmte genereert \u2013 gebruikt de straalmaalinstallatie hogesnelheidsperslucht of inert gas om deeltjes tegen elkaar te laten botsen en zo de grootte te verkleinen. Dit maakt het de ideale oplossing voor warmtegevoelige materialen zoals schuimmiddelen.<\/p>\n\n\n\n<p>Omdat we het cruciale belang van productzuiverheid en chemische compatibiliteit begrepen, hebben we het gehele maalsysteem gebouwd met behulp van <strong>hoogwaardig roestvrij staal 304 en 316<\/strong>. Deze materiaalkeuze was om verschillende redenen essentieel:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Chemische bestendigheid:<\/strong> Schuimvormende middelen kunnen corrosief zijn of reageren met standaardmaterialen. Roestvrij staal zorgt ervoor dat de maalinstallatie duurzaam blijft en het product niet verontreinigt.<\/li>\n\n\n\n<li><strong>Geen metaalverontreiniging:<\/strong> Het deeltjes-op-deeltjes-botsingsmechanisme van de straalmolen, in combinatie met de roestvrijstalen constructie, zorgt ervoor dat er vrijwel geen metaal-op-metaalcontact is. Dit garandeert dat het uiteindelijke ultrafijne poeder zuiver blijft en vrij is van metaalresten.<\/li>\n\n\n\n<li><strong>Eenvoudig schoon te maken:<\/strong> Oppervlakken van roestvrij staal maken een snelle en grondige reiniging tussen batches mogelijk, waardoor kruisbesmetting bij het wisselen van samenstellingen wordt voorkomen.<\/li>\n<\/ol>\n\n\n\n<p>De wervelbedstraalmolen werkt door het schuimmiddel in een stroom persgas te brengen. De deeltjes worden versneld en botsen met hoge snelheid, waardoor ze in fijnere deeltjes breken. Een ge\u00efntegreerd classificatiewiel zorgt ervoor dat alleen de deeltjes met de exacte groottespecificatie het systeem verlaten, terwijl te grote deeltjes worden teruggevoerd voor verdere vermaling. Dit resulteert in een steile deeltjesgrootteverdeling zonder te grote korrels.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><mark class=\"has-inline-color has-ast-global-color-0-color\">Bewezen resultaten<\/mark><\/h2>\n\n\n\n<p>Na de installatie van de EPIC Powder roestvrijstalen straalmolen bereikte de klant met succes de precieze deeltjesgrootte die nodig was voor hun geavanceerde schuimtoepassingen. Het systeem leverde een uitzonderlijke consistentie met behoud van de chemische integriteit van het materiaal.<\/p>\n\n\n\n<p>Vandaag de dag produceert de klant consistent hoogwaardig schuimmiddelpoeder dat feilloos functioneert in de kunststof- en rubberproductieprocessen van hun klanten. Als u warmtegevoelige of zeer zuivere chemicali\u00ebn verwerkt, neem dan contact met ons op. <a href=\"https:\/\/www.epicmicron.com\/nl\/products\/\">EPIC poeder<\/a> Ontdek hoe onze roestvrijstalen straalmolens de precisie en zuiverheid kunnen leveren die uw toepassing vereist.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong><mark class=\"has-inline-color has-ast-global-color-0-color\">Technische parameters<\/mark><\/strong><\/h2>\n\n\n\n<p><strong>Materiaal<\/strong>Schuimmiddel<\/p>\n\n\n\n<p><strong>Deeltjesfijnheid:<\/strong> D50 = 1,7 \u00b5m<\/p>\n\n\n\n<p><strong>Uitgang:<\/strong>  70 kg\/uur<\/p>\n\n\n\n<div class=\"wp-block-contact-form-7-contact-form-selector\">\n<div class=\"wpcf7 no-js\" id=\"wpcf7-f14468-o1\" lang=\"zh-CN\" dir=\"ltr\" data-wpcf7-id=\"14468\">\n<div class=\"screen-reader-response\"><p role=\"status\" aria-live=\"polite\" aria-atomic=\"true\"><\/p> <ul><\/ul><\/div>\n<form action=\"\/nl\/wp-json\/wp\/v2\/astra-portfolio\/16625#wpcf7-f14468-o1\" 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