{"id":14562,"date":"2024-02-18T02:38:37","date_gmt":"2024-02-18T02:38:37","guid":{"rendered":"https:\/\/www.epicmicron.com\/?p=14562"},"modified":"2024-02-18T02:43:00","modified_gmt":"2024-02-18T02:43:00","slug":"how-to-improve-the-grinding-efficiency-of-airflow-pulverizer","status":"publish","type":"post","link":"https:\/\/www.epicmicron.com\/id\/how-to-improve-the-grinding-efficiency-of-airflow-pulverizer\/","title":{"rendered":"Cara meningkatkan efisiensi penggilingan penyemprot aliran udara"},"content":{"rendered":"

Dalam beberapa tahun terakhir, seiring dengan berkembangnya industri modern, teknologi penggilingan ultra-halus dan ultra-halus semakin mendapat perhatian, terutama di industri farmasi dan kimia, dan efek penghancuran bahan mentah secara langsung mempengaruhi proses selanjutnya. Pabrik aliran udara saat ini merupakan peralatan penggilingan ultra-halus dan ultra-halus, terutama pabrik aliran udara cakram (spiral) karena strukturnya yang sederhana, kemudahan pembongkaran, dan efek penggilingan yang baik. Ini telah memenangkan banyak perusahaan farmasi dan kimia. Disukai, ini telah menjadi peralatan umum untuk menggiling produk dengan kemurnian tinggi dan kehalusan rendah.<\/p>\n\n\n\n

Alat penghancur aliran udara memerlukan serangkaian sistem proses yang lengkap. Bagaimana memaksimalkan perannya dan mengurangi kerugian juga merupakan isu krusial.<\/p>\n\n\n\n

Udara terkompresi yang disaring dan dikeringkan dari penyemprot aliran udara membuat bahan-bahan hewani saling bergesekan untuk mencapai efek penghancuran; 80% energi listrik yang dikonsumsi oleh penyemprot aliran udara tipe cakram dikonsumsi di bagian udara dari udara terkompresi dalam proses kerja. Memanfaatkan sepenuhnya udara bertekanan adalah untuk memaksimalkan penghematan daya. Cara menyesuaikan penggiling udara secara ilmiah agar bekerja dalam kondisi kerja ideal dan meningkatkan efisiensi penggiling udara membuat banyak pengguna dan produsen khawatir dengan masalah ini.<\/p>\n\n\n\n

Penyesuaian kecepatan umpan<\/h2>\n\n\n\n

Kecepatan pengumpanan menentukan tumbukan material dan waktu penggilingan di ruang penggilingan. Dengan feed rate yang lambat, material bertahan lama di ruang penggilingan, partikel lebih sering bersirkulasi, dan derajat penggilingan lebih memadai, sehingga kehalusan penggilingan lebih kecil. Namun, jika terlalu lambat, jumlah partikel dalam ruang penggilingan menjadi terlalu kecil, sehingga tumbukan yang dihasilkan lebih sedikit, sehingga efek yang diinginkan tidak dapat dicapai. Jika pengumpanan terlalu cepat, akan ada terlalu banyak material di ruang penggilingan, dan kehalusan penggilingan akan lebih efektif.<\/p>\n\n\n\n

Eksperimen telah membuktikan bahwa pengumpanan yang seragam dan stabil dapat menjamin stabilitas medan aliran siklon di ruang penggilingan. Sesuaikan kecepatan pengumpanan sehingga rasio gas-padat di ruang penggilingan mencapai keadaan ideal sehingga partikel material mendapatkan jumlah tumbukan efektif yang maksimal, sehingga meningkatkan efisiensi pabrik.<\/p>\n\n\n\n

Mengubah kecepatan ring penilai atau roda penilai<\/h2>\n\n\n\n

Cincin penilai pada pabrik aliran udara tipe cakram dilengkapi dengan perangkat perata. Penyesuaiannya kurang nyaman dan sederhana dibandingkan dengan pabrik udara fluidized bed (graded). Bahan yang berbeda memiliki sifat yang berbeda, dan kondisi kerja dari efek penghancurannya juga berbeda. Ini belum mencapai kesepakatan dan membutuhkan banyak pengalaman eksperimental untuk mencapainya.<\/p>\n\n\n\n

\"Roda
Roda Klasifikasi Keramik<\/figcaption><\/figure>\n\n\n\n

Karena perputaran roda perata, medan aliran siklon di ruang penghancur menjadi stabil sehingga material hancur sepenuhnya, dan material yang lebih kasar tidak akan pernah bisa melewati roda perata tetapi hanya kembali ke ruang penghancur untuk melanjutkan penghancuran. Penumpasan. Di bawah pengaruh aliran udara berkecepatan tinggi untuk mencapai efisiensi penghancuran yang besar, penghancur aliran udara unggun terfluidisasi juga memiliki keunggulan tertentu.<\/p>\n\n\n\n

Desain Nozel yang Tepat<\/h2>\n\n\n\n

Bentuk nosel merupakan kunci untuk mengurangi kehilangan energi pada nosel. Udara terkompresi yang melewati nozel dengan bentuk berbeda menghasilkan aliran udara dengan kecepatan berbeda. Desain dan pemesinan nosel yang tidak tepat dapat menyebabkan kegagalan kecepatan aliran udara yang dihaluskan atau keausan nosel yang lebih parah. Nosel yang aus dapat membelokkan aliran udara, mengakibatkan sebagian aliran udara tidak dapat bekerja secara efektif, sehingga mempengaruhi efisiensi kominusi.<\/p>\n\n\n\n

\"Nozel
Nozel keramik<\/figcaption><\/figure>\n\n\n\n

Faktor lain<\/h2>\n\n\n\n

Faktor-faktor lain harus dipertimbangkan. Misalnya, kekerasan bahan yang akan digiling terlalu keras, dan ruang penggilingan pada penggiling akan semakin aus. Inilah saatnya kita perlu mengganti lapisan super keras, seperti korundum keramik, yang sangat mengurangi keausan material halus pada ruang penggilingan dan meningkatkan kemurnian material yang dikumpulkan.<\/p>\n\n\n\n

Selain itu, material yang rentan menempel pada dinding, seperti penyerapan air dan listrik statis, sering kali terpapar pada industri farmasi dan kimia. Material tersebut menempel pada ruang penggilingan, port pembuangan, dan penerima, sehingga mempengaruhi kemajuan seluruh proses. Kemudian perlu mengganti lapisan anti lengket khusus di ruang penghancur dan menyemprot atau melapisi penerima dengan lapisan dan lapisan anti lengket; meminimalkan panjang pipa dan area kontak material untuk meningkatkan kecepatan pengumpulan material. Peralatan antistatis yang efektif juga diperlukan untuk menangani material yang mengandung listrik statis.<\/p>\n\n\n\n

Setelah penyesuaian dan pemeliharaan yang cermat, penting untuk penghematan energi dan pengurangan konsumsi untuk mengeksplorasi potensi penghancur aliran udara dan menggunakan mesin dengan lebih efisien untuk memastikan indeks ukuran partikel.<\/p>","protected":false},"excerpt":{"rendered":"

Alat penghancur aliran udara memerlukan serangkaian sistem proses yang lengkap. Bagaimana memaksimalkan perannya dan mengurangi kerugian juga merupakan isu krusial.<\/p>","protected":false},"author":1,"featured_media":14447,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[42],"tags":[],"class_list":["post-14562","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-news"],"yoast_head":"\nHow to improve the grinding efficiency of airflow pulverizer - Jet Mill Equipment Manufacturer<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.epicmicron.com\/id\/how-to-improve-the-grinding-efficiency-of-airflow-pulverizer\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to improve the grinding efficiency of airflow pulverizer\" \/>\n<meta property=\"og:description\" content=\"An airflow pulverizer requires a complete set of process systems. 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