{"id":16571,"date":"2026-02-26T08:15:13","date_gmt":"2026-02-26T08:15:13","guid":{"rendered":"https:\/\/www.epicmicron.com\/?post_type=astra-portfolio&p=16571"},"modified":"2026-02-26T08:16:36","modified_gmt":"2026-02-26T08:16:36","slug":"diatomaceous-earth-grinding-jet-mill-project-in-linjiang","status":"publish","type":"astra-portfolio","link":"https:\/\/www.epicmicron.com\/de\/cases\/diatomaceous-earth-grinding-jet-mill-project-in-linjiang\/","title":{"rendered":"Kieselgur-Strahlm\u00fchlenprojekt in Linjiang"},"content":{"rendered":"

Kieselgur ist ein vielseitiges, aber anspruchsvolles Material. Es besteht aus den fossilen \u00dcberresten von Kieselalgen und seine einzigartige por\u00f6se Struktur macht es unentbehrlich f\u00fcr Filtration, funktionelle F\u00fcllstoffe und umweltfreundliche Insektizide. Die Erzielung einer ultrafeinen, gleichm\u00e4\u00dfigen Partikelgr\u00f6\u00dfe ohne Zerst\u00f6rung der Materialeigenschaften erfordert jedoch spezielle technische Verfahren. Ein aktuelles Projekt bei Episches Pulver<\/a> konzentriert auf Kieselgurmahlen<\/strong>, und erreichte damit erfolgreich eine anspruchsvolle Spezifikation, die einen hohen Durchsatz mit extremer Feinheit in Einklang bringt.<\/p>\n\n\n\n

Ein f\u00fchrender Mineralverarbeiter stand k\u00fcrzlich vor genau dieser Herausforderung. Er musste eine pr\u00e4zise D90 von 6 Mikrometern<\/strong> at a stable throughput, without sacrificing the natural integrity of their diatomaceous earth. Epic Powder Technology provided the turnkey solution with an advanced Strahlm\u00fchle<\/strong> System<\/a>.<\/p>\n\n\n\n

\"Strahlm\u00fchle<\/figure>\n\n\n\n

Der <\/mark>MQW Wirbelschicht-Strahlm\u00fchle<\/mark><\/h2>\n\n\n\n

Um die Anforderungen an ultrafeine Kieselgur zu erf\u00fcllen, empfahl und installierte Epic Powder die MQW-Serie Wirbelschicht-Strahlm\u00fchle<\/mark><\/strong>. Diese Technologie stellt einen Paradigmenwechsel von der mechanischen Zerkleinerung zur Partikel-zu-Partikel-Abrasion dar.<\/p>\n\n\n\n

Darum war die MQW-Strahlm\u00fchle die perfekte L\u00f6sung f\u00fcr diese Anwendung:<\/p>\n\n\n\n

Kontaminationsfreies Mahlen:<\/strong> Die MQW-Serie verf\u00fcgt \u00fcber keine beweglichen Teile in der Mahlkammer. Die Zerkleinerung erfolgt ausschlie\u00dflich durch Hochgeschwindigkeitskollisionen zwischen Partikeln, die durch Druckluft beschleunigt werden. Dieses ber\u00fchrungslose Verfahren gew\u00e4hrleistet, dass das Endprodukt die nat\u00fcrliche wei\u00dfe Farbe und die hohe chemische Reinheit des Ausgangsmaterials beibeh\u00e4lt.<\/p>\n\n\n\n

Erhaltung der Porenstruktur:<\/strong> Im Gegensatz zu mechanischen M\u00fchlen, die durch Reibung W\u00e4rme erzeugen, nutzt die Strahlm\u00fchle die adiabatische Expansion von Druckluft, wodurch ein nat\u00fcrlicher K\u00fchleffekt in der Kammer entsteht. Dies sch\u00fctzt die empfindliche, por\u00f6se Struktur des Diatomits und gew\u00e4hrleistet dessen Funktion als Hochleistungsfilter.<\/p>\n\n\n\n

Pr\u00e4zise Klassifizierung mit scharfen Abgrenzungen:<\/strong> Der integrierte, hochpr\u00e4zise Vertikalturbinenklassierer erm\u00f6glicht die Echtzeit-Anpassung der Partikelgr\u00f6\u00dfe. Dies gew\u00e4hrleistet eine eng kontrollierte Partikelgr\u00f6\u00dfenverteilung mit einer strengen Trenngrenze und verhindert \u00dcbermahlung.<\/p>\n\n\n\n

Die Ergebnisse: Die Umwandlung eines Massenprodukts in ein Spezialprodukt<\/mark><\/h2>\n\n\n\n

Nach Installation und Inbetriebnahme lieferte das Epic Powder MQW Jet Mill-System bahnbrechende Ergebnisse und verwandelte einen Engpass in der Verarbeitung in eine profitable neue Produktlinie.<\/p>\n\n\n\n

Parameter<\/th>Zielvorgabe<\/th>Tats\u00e4chliche Leistung<\/th><\/tr><\/thead>
Material<\/strong><\/td>Kieselgur (Diatomit)<\/td>Kieselgur<\/td><\/tr>
Feinheit<\/strong><\/td>D90 < 6 \u00b5m<\/td>Stabiler D90 = 6\u03bcm<\/strong><\/td><\/tr>
Ausgabe<\/strong><\/td>90 kg\/h<\/td>90 kg\/h (Kontinuierlich & Stabil)<\/strong><\/td><\/tr>
Kontamination<\/strong><\/td>Zero Metal Pickup<\/td>100% Reinheit erhalten<\/td><\/tr>
Betrieb<\/strong><\/td>Hohe Stabilit\u00e4t<\/td>Vollautomatisiert, wartungsarm<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

<\/p>\n\n\n\n

Der Kunde hat erfolgreich von der Lieferung von Standard-Filtermedien auf die Herstellung eines hochwertigen, ultrafeinen Pulvers umgestellt. Das neue Produkt wird nun in Premium-Anwendungen eingesetzt, darunter VOC-arme Lacke (f\u00fcr \u00fcberlegene Mattierungseigenschaften) und moderne Katalysatortr\u00e4ger. .<\/p>\n\n\n\n

\n

\u201cDie Strahlm\u00fchle von Epic Powder lieferte uns nicht nur ein feineres Pulver. Sie revolutionierte unser gesamtes Gesch\u00e4ftsmodell. Die Daten sprechen f\u00fcr sich \u2013 D90 konstant unter 6 \u03bcm bei 90 kg\/h \u2013 aber noch wichtiger ist, dass sie uns die Produktintegrit\u00e4t verlieh, mit der wir uns selbstbewusst an anspruchsvolle Kunden wenden konnten, was uns zuvor nicht m\u00f6glich war.\u2018<\/em> \u2014 Projektwerksleiter<\/p>\n<\/blockquote>\n\n\n\n

Optimieren Sie Ihre Kieselgurproduktion<\/mark><\/h2>\n\n\n\n

Ob Sie Ihre bestehende Produktionslinie modernisieren oder eine neue Spezialsorte entwickeln m\u00f6chten, Epic Powder Technology<\/a> verf\u00fcgt \u00fcber das Fachwissen und die Ausr\u00fcstung, um Ihnen zum Erfolg zu verhelfen.<\/p>\n\n\n\n

Sind Sie bereit, das volle Potenzial Ihrer Mineralien auszusch\u00f6pfen?<\/strong><\/p>\n\n\n\n

Kontaktieren Sie Epic Powder noch heute!<\/strong><\/a> Lassen Sie uns eine kostenlose Machbarkeitsstudie durchf\u00fchren oder einen Beratungstermin mit unserem Ingenieurteam vereinbaren. Wir finden gemeinsam die optimale L\u00f6sung f\u00fcr Ihre spezifischen Anforderungen an Partikelgr\u00f6\u00dfe und Durchsatz.<\/p>\n\n\n\n

Technische Parameter<\/mark><\/h2>\n\n\n\n

Material:<\/strong> Kieselgur (Diatomit)<\/p>\n\n\n\n

Partikelgr\u00f6\u00dfe:<\/strong> D90 < 6 \u00b5m<\/p>\n\n\n\n

Ausgang: <\/strong>110 kg\/h<\/p>","protected":false},"featured_media":15921,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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